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Posts published in “Misc. J1939”

Electronic Logging Device (ELD) Design: Embedded Hardware and Software Engineering for FMCSA Compliance

Electronic Logging Devices (ELDs) are regulated embedded systems used in commercial vehicles to automatically record Hours of Service (HOS) data in compliance with U.S. FMCSA requirements. From an engineering standpoint, an ELD is a vehicle-connected data acquisition and logging system with strict regulatory, reliability, and tamper-resistance constraints. This report provides…

Decoding Proprietary J1939 Messages: Techniques, Limits, and Risks

SAE J1939 defines a comprehensive framework for message formatting, transport, and network behavior in heavy-duty vehicle systems. While many Parameter Group Numbers (PGNs) are publicly standardized, a substantial portion of real-world J1939 traffic consists of proprietary messages. These messages are intentionally undocumented by OEMs and are often central to machine…

DEF Sensor Simulator Explained: Background, Function, and DIY Assembly Guide

Please consider! The DEF Sensor Simulator is not an off-the-shelf device. It was originally created by a team of automotive engineers as a proof-of-concept solution for bypassing malfunctioning DEF sensors. The project consists of a parts list and open-source control code, and anyone using it must assemble and program the…

SAE J1939 250k/500k Baud Rate Converter with Silent Mode Support – A Game-Changer for Modern and Legacy Vehicle Integration

A recent internal market study by Copperhill Technologies uncovered a surprising but critical shortcoming across all commercially available SAE J1939 baud rate converters: none of them explicitly address the issue of Silent or Listen-Only Mode. This omission, whether in marketing descriptions or technical documentation, can have significant implications for system…

From CAN Fundamentals to SAE J1939: Network Design for Industrial and Diesel Engine Applications

Controller Area Network (CAN bus) is a widely used communication network in automotive and industrial systems. It provides a robust, real-time communication method for multiple microcontroller-based devices (nodes) to exchange data over a simple two-wire bus. In industrial environments, proper network design is critical to ensure reliable performance under noise,…

Bringing Diagnostic Clarity to Lithium-Ion Batteries in Rail

Rail is in the midst of a big energy storage shift: away from lead-acid batteries and toward lithium-ion. The reasons are persuasive: lithium-ion offers higher energy density, longer life, and lower maintenance. But switching is more than dropping in new batteries. It demands visibility, safety, and diagnostics under the harsh…

How to Connect and Verify the JCOM.J1939.USB Gateway: A Step-by-Step Hardware Integration Guide

This guide walks you through the quick and straightforward process of setting up the JCOM.J1939.USB gateway board. You’ll learn how to establish the USB connection, hook up the SAE J1939/CAN bus interface, and confirm that everything is functioning properly, including LED indicators. This post focuses purely on text explanation—with bullet…

Railway Transport Telematics: Optimizing Performance and Reducing Costs

Railway transport remains the backbone of both freight and passenger mobility across the globe. Yet, operators face ongoing challenges: reducing fuel consumption, lowering maintenance costs, and keeping locomotives in continuous operation. Modern telematics systems have become essential for overcoming these challenges, providing real-time monitoring, diagnostics, and advanced fuel management. The…

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